Senior CAD/Design/Simulation Engineer
• Versatile and resourceful engineering professional with 8 plus years of experience in CAD-CAM related Automotive Fixture Design and Robotic Simulation.
• Core experience is in Project execution and Technical support for mechanical and automotive domain using high-end engineering design/simulation software's.
• Experience as Design Engineer for BIW Fixture Design which involves Defining Clamp plan, Concept Design, 3D Finish, Manufacturing Drawing Creation with GD&T.
• Demonstrated history in validation of BIW weld process using simulation technique in DELMIA V5 that involves defining robot position, weld spot feasibility, collision free path, cycle time analysis, equipment handling, gun selection and providing kinematics to fixtures, grippers and guns; plus process study and feasibility and creation of 2D layout
• Very good hands on working experience in DELMIA V5, CATIA V5 R13~R20. Basic knowledge of Tecnomatix Plant Simulation 9.0, Human & Assembly Simulation, ROBCAD 7.5.1 and AutoCAD.
• Exceptional problem solving and sound decision making capabilities, coupled with excellent communication and interpersonal skills.
• Conducting training after brainstorming and studying the need of Team members.
• Strong time and project management, multi-tasking and organizational abilities, plus a professional who manages resources effectively and works efficiently in fast-paced environment while prioritizing responsibilities to meet time-sensitive deadlines.
• Visa Status: H1B
AREAS OF EXPERTISE
BIW Jigs/Fixture design in CATIA V5
BIW Weld Process / Simulation Technique in DELMIA V5
2D / 3D Layout Design
GD&T
CAD Modeling
Technical Leadership
Team Leader / Motivator
TECHNICAL PROFICIENCIES
DELMIA V5: Work Cell Sequencing; Device Building; Device Task Definition; Robot Offline Programming; Human; Assembly Process Simulation.
CATIA V5: Part Design; Assembly Design; Drawing.
AutoCAD: 2D Detail Design
Basic Knowledge of ROBCAD and Tecnomatix Plant Simulation 9.0.
EDUCATION / CERTIFICATIONS
MS University, India - B.E. Mechanical Engineering (2005)
Indo-German Tool Room, Ahmedabad, India - Certification in CAD / CAM
Completed Course in SAP PRODUCTION PLANNING Module
Prasun Govindan Chemmeri
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PROFESSIONAL EXPERIENCE
Current Employer: Larsen & Toubro Ltd - Mar 2006 to Present
Senior Design/Simulation Engineer
Responsible for numerous simulation and design engagements for high-profile client list, including Honda of America, Peterbilt Motors, Audi, Daimler Chrysler, BMW, Volvo, Volkswagen, Renault, and General Motors. Extensive experience using virtual environment simulation to debug and validate systems design.
Notable Achievements / Projects:
Onsite Engineer for client- Honda of America
Role : Simulation Engineer
Duration : From May 2011
Software : DELMIA V5 R20
Synopsis
Weld Distribution Study
Cycle time analysis
Robotic Process Path Generation, Robot Reach Study
Process Feasibility Study, Layout Preparation
Offline programming in Delmia V5 R20
EOAT Payload Analysis
Creation of specification for new Automotive Process & Products
Concept design validation of new equipment and processes used at Honda
Project update reports and training sessions for team members
Business Development Manager - Manufacturing Engineering Services
Role : Business Development
Duration : October 2010 ~ April 2011
Synopsis
Responsible for prospecting and development of client relationships for proposed engineering projects; successful in bringing in project valued at $300K in BIW Project.
BIW Robot Simulation for Daimler Chrysler
Role : Simulation Engineer
Duration : April 2010 ~ Sept 2010
Software : DELMIA V5 R18
Synopsis
Weld spot feasibility and Weld Spot Distribution among different stations.
Collision study for the Equipments like Fixtures, Grippers, Trolleys, Racks, Conveyors, etc.
Cycle Time Analysis and optimization. Robot Reach study.
Feasible suggestion to Design Team in order to get the best possible design.
Weld Gun Selection. Co-ordination with Gun Manufacturer for customized guns
Ergonomic Study for panel loading and unloading, Layout preparation.
Prasun Govindan Chemmeri
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BIW Robot Simulation for NISSAN
Role : Simulation Engineer
Duration : Dec 2009 ~ March 2010
Software : DELMIA V5 R18
Synopsis
Weld spot feasibility and Weld Spot Distribution among different stations.
Cycle Time Analysis and optimization
Feasible suggestion to Design Team in order to get the best possible design.
Weld Gun Selection, Layout preparation.
Robot Teach and Robot reach study
BIW Robot Simulation for Volkswagen
Role : Simulation Engineer
Duration : May 2009 ~ Nov 2009
Software : DELMIA V5 R18
Synopsis
Weld spot feasibility and Weld Spot Distribution among different stations.
Collision study for the Equipments like Fixtures, Grippers, Trolleys, Racks, Conveyors, etc.
Cycle Time Analysis and optimization. Robot Reach study.
Feasible suggestion to Design Team in order to get the best possible design.
Weld Gun Selection and Layout Preparation
Co-ordination with Gun Manufacturer for customized guns
Ergonomic Study for panel loading and unloading.
BIW Jig / Fixture / Eq...
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