SUMMARY
7 solid years of work experience in industrial and manufacturing processes. Excellent knowledge on engine assembly processes, engineering changes, layout optimization, determining inventory size and optimization of material handling equipment through simulation. Pretty good knowledge on the leading earth moving equipment engines and has worked from concept through launch.
DOMAIN EXPERTISE SOFTWARE EXPERTISE
Engine assembly Processes
Process Engineering
Engineering change management
Discrete event simulation
Digital Manufacturing
Determining and evaluating time studies Plex-us online
Auto mod
Delmia Quest, Delmia V5 DPM, HUMAN
Team center, Vismockup
Catia V5, Factory CAD, AutoCAD
HIGHLIGHTS:
• Perform and assist in the material routing and sequencing of changing components and BOM management
• Lead to deliver the service builds and ship loose components to the client on time, Working at client location
• Creation of new tool programs in accordance with new components
• Lead to Establish Inbound Logistics Center (ILC) and Material Resource Planning (MRP) part variability at each station
• Process validation and Validate station cycle times
• Investigate and analyze max re-use plan for all tooling and equipment with multi $M savings expectations
• Successfully executed projects for major Automotive sectors as Car Manufacturing Company, Earth Movers Manufacturers, Heavy Machinery Manufacturers, Bearings manufacturing company, Airport Baggage Handling systems through plant simulation
• Worked on Pre-Determined Time Standards on engine assembly stations and truck assembly
• Created new sub-assembly processes on all types of engines
• Pretty good enough at Client Interactions having dealt with a wide clientele
• Involved in implementation of the tool developments for integration and ease of use
PROFESSIONAL EXPERIENCE________________________________________GEOMETRIC AMERICAS INC (Caterpillar Inc., Seguin, Texas) Industrial/Manufacturing Process Engineer (Engineering changes), 05/22/2010 to present
• Plan/Implement engineering changes into assembly process as released from Caterpillar’s Design engineering group, process the work instructions, tooling, 3d visuals accordingly
• Validate assembly process as documented to actual assembly process on assembly plant floor
• Trained on PFMEA and control plans
• Bill of material management, Data inputs from Caterpillar design team into plexus online software and coordination with materials department for creation of new components PO
• Ensuring accurate, complete and consistent inputs for download into Caterpillar’s proprietary Process Planning and Allocation System
• Generate Discrepancy, grief reports to make sure if all the assemblies have correct Bill of Materials and whether the groups are at correct change levels.
• Ensure to make copies of engine components on daily basis and communicate the materials to get the sufficient inventory
• Key role in Implementation of NPI(New Product Introduction)
• Determine the feasible processes for newly designed engine to run the actual production
• Implemented Smart arm tools for sub stations and a complete main line station
Manufacturing Engineer (Service builds and Ship loose parts). This is my additional responsibility
• New Complex assemblies were built and shipped in very short customer timelines
• Established a new entire process for the service builds, setting the test procedures for the required builds
• Quick decisions were made to build the assemblies accurately getting new tools, adjusting with the existing equipment, fixtures
• Coordinate the Caterpillar materials and the shipping departments on the builds delivery
Process Engineer
• Established a process, create work instructions to newly created sub-assemblies for both the assembly lines, following kanban card system to handover the subs to mainline and for inventory control
• Coordinate and prepare work packages for off-site team for generating the Operational visual aids and standardized work instructions
• Implemented new sub-assemblies, verify appropriate fixtures and tools, leak tests
• Investigate the bottle neck areas, dedicated time in shop floor to understand the criticality of the concept and to follow the lean principles
• Move the time consuming sub-assemblies to the lower load taking stations for line balancing
GEOMETRIC LTD (Bangalore, India), 11/05/2008 to 05/20/2010
Simulation Engineer (11/05/2008 to 03/01/2010)
• Simulation and validation of proposed layout to determine buffer area size using Auto mod, Auto CAD, Excel soft wares, inputs as production volume, 2d layout (Alstom, France – 11/01/2009 to 02/20/2010)
• Analyze material flow for the given plant layout through Factory flow analysis, Auto CAD and excel (Alstom, France – 08/01/2009 to 11/01/2009)
• Pre-Determined Time estimation for a Truck Frame Assembly using jt ...
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