OBJECTIVE: Project manager, mechanical, process, manufacturing and cost engineer, utilizing cross-functional experience and knowledge in business, mechanical, process and cost engineering fields to improve the profit, efficiency and productivity of an organization.
SUMMARY Major in M.E. with minor in Ch.E. and twenty-four years of industrial experience in:
• Product / process design and development from conceptual stage to commercialization in electronic, medical device, automotive, material process, and consumer product fields
(6 patents awarded and more than 40 trading secrets filled).
• Project management, product, process, production and construction cost estimation,
new product/process evaluation, engineering feasibility study, P&L, pro-forma analysis.
• Designed and installed 4 process / automatic assembly plants $60 - $220 million in budget.
• Powder and bulk solid material process and equipment design and development.
• Automatic assembly, packaging and material handling system design.
• Product, process and equipment verification and validation technology.
• Global product design, procurement and material sourcing.
• Process and production efficiency improvement, and cost reduction.
• Hazardous, flammable and explosive material process and equipment design.
• Certified Capital Project Manager (AICHE and ASME) and fluent in Chinese.
PROFESSIONAL Energizer, Engineering Dept. Westlake, OH
EXPERIENCE: Staff Engineer/Staff Engineer I (1998 - Present) / Senior Engineer (1996 -1998)
• Conducted engineering feasibility study, pro-forma analysis and provided business recommendations to top management by evaluating potential joint venture and partners’ new products and new processes (Sandia NL, MIT, ATK, Ablemarle, etc.).
• Led new product, process design and development, managed projects among technology group, engineering department, manufacturing locations and vendors. In one case, the improved new material increased both service and production efficiency more than 280%.
• Managed, designed, installed and started-up several multi-million dollar automatic assembly line and process manufacturing plants in U.S. and international locations.
• Led production cost reduction, efficiency and quality improvement projects. In one case, we reduced 14 operators per shift.
• Designed production equipment for Company worldwide plants’ usage and provided engineering guidance and support as Company expert in many engineering fields.
• Participated in raw material and tooling out-sourcing projects, reducing the cost 40%.
• Designed and installed solvent recovery system, environmental emission control, other off-site utilities and hazardous material process equipment.
• Conducted process and equipment verification and validation and developed product spec.
DURACELL, International Engineering Group, International Assignment, U.S,, U.K. Germany, Belgium, Singapore, H.K. and China Project Leader and Project Engineer (1994 - 1996)
• Participated in the $150 million China Plant planning, managing, design and start-up. Responsibilities included site selection and regulation review with Chinese authority, contractor administration, cost control, documentation development, installation, and start-up, and recruited / trained Chinese national engineers and operators.
• Managed the Plant construction and equipment design, installation and startup.
• Developed training Programs to transfer the technology to Asia and Europe.
• Provided engineering support to Mexico, India and Europe Plants.
W.R. GRACE, Washington Research Center, Engineering Consulting Department, Columbia, MD. Senior Engineer (1991-1994)
• Led engineering feasibility studies which include product / process design, material selection, project / production cost estimation, product life cycle and competitive technology evaluation and participated in pro-forma analysis for commercializing the newly developed automotive and medical products (market research, P&L analysis, sales price and sensitivity analysis).
• Developed automotive emission control and medical devices from product, process and equipment design through final production. Applied QFD, FMEA, DFM/A technology and reduced parts’ count from 70 to 20; the optimized design in product and process resulting in 60% savings on capital investment and manufacturing costs, and significantly improved the product performance.
• Executed engineering capability / efficiency studies, developed new product and process to increase production yield and efficiency from 10% to 95%.
E. I. DU PONT, Engineering Department, Wilmington, DE. Engineering Specialist (1988-1991)
• Designed and developed pharmaceutical / chemical processes and production systems.
• Participated in design of magneto-optics disk, multi-layer printed circuit board, thick film and flexible printed circuit board automatic assembly, packaging and inspection lines.
• Conducted computer simulation, designed equipment and processes for class 1 and 10 clean room applications. Participated in development of software package for process simulation, statistical analysis, project economic evaluation and optimization.
• Performed feasibility studies and designed electronic components and medical devices for automatic assembly by applying DFA / M & advanced manufacturing technology.
• Conducted equipment reliability study and improved system reliability and efficiency.
CHINESE MOTORCYCLE IMPORT & EXPORT CO., Engine Division, Shandong, China
Process and Equipment Engineer (1982-1986)
• Designed combination machine tool centers for engine production line; tes...
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