Madhav S. Jadhav, E.I.T
2828 Hayes Rd, Apt # 2632
Houston, Texas, 77082
Cell: 409-330-2754
Chemical Process Engineer
Delivering Innovative solutions for the Enterprise
SUMMARY
Over 6 years of experience in chemical and petrochemical industries and Operations. Extensive Aspen modeling, Process development and optimization experience. Highly focused and motivated Chemical Process Engineer, able to work in both independently and collaboratively in a variety of settings, conditions and environments.
CORE COMPETENCIES
Process Simulation (HYSYS, ASPEN PLUS, PRO II, ProMax, DESIGN-II, ASPEN HTFS). Six Sigma Green Belt (IIE certified), Conceptual Process Design, Heat and Material Balance, Conceptual Distillation Column Design, Development of PFD and P & ID. Heat Exchanger sizing & Trouble shooting.
THESIS
Application of Simulation in Chemical Process Industries (Simulation Research Center, Lamar University)
PROFESSIONAL EXPERIENCE
RJ Engineering Systems Inc., (Houston, Texas) July. 2013 –Present
Sr. Project Engineer.
• Review RFQs for packaged systems and turnkey projects, Identify scope of work, Validate process results, Develop datasheet using Process Simulation and prepare RFQs for vendors. Obtain quotes, develop bids and proposals.
• Assist with design and documentation. Create, review, and revise equipment layout designs, P&IDs, GA drawings, and data sheets for Air Compressors, Gas Compressors, Utility Skids, and Nitrogen Generation package.
• Troubleshoot any problems or potentially problematic situations before escalation. Follow up with vendors and periodically update customer on the progress of the project.
Dynamic Engineering Inc., (Houston, Texas) Dec. 2007 – Jun. 2013
Sr. Chemical Process Engineer.
Developed distillation purification model using Aspen Plus: Trichlorosilane requires removal of impurities below the parts per billion (PPb) level. Developed Aspen Plus Simulation model redistribution catalytic reactor, for the production of Trichlorosilane using Tetrachlorosilane and Dichlorosilane. Developed and design of Trichlorosilane Fluidized Bed Reactor (FBR) technology, for the chlorination of metallurgical grade silicon (Mg-Si). .
• Extensively used process simulation for optimization of unit operations and to develop, physical and thermodynamic properties of non data bank components, and pseudo components.
• Responsible for process development, heat and material balance, heat exchanger design, PFD’s & P &ID’s.
• Performed process calculations and prepared specifications for Towers and internals, Pumps and Heat Exchangers and Reactors.
• Developed conceptual design for, distillation columns, Fluid Bed Reactors and catalytic Redistribution reactors of various capacities using chemical engineering principles.
• Reviewed licensor equipment datasheets and vendor requisites.
• Coordinated process deliverable activities with project engineering team to ensure quality and schedule.
• Responsible for feasibility studies, technology research, process design review and evaluation.
• Responsible for process development, plant start ups and marketing of the projects in USA, China and India
Process Engineer Responsible for the following projects:
GCL Solar, Xuzhou, China: Team member responsible for the successful design and startup of Trichlorosilane Purification & Revamp project Lines 1, 2 & 3 (A, B, C) (23,000 MTA) and the purification Line-4 project (40,000 MTA). Provided site support services for construction, quality control, Off-Gas recovery, Chemical Vapor Deposition (CVD) Reactors and finishing units.
Silarus, Omsk, Russia: Developed Trichlorosilane purification simulation model for 10,000 MTA Polysilicon Plant, Designed heat exchangers using Aspen HTFS and developed TEMA sheet. Developed PFD’s, heat and material balance and equipment datasheets.
CSG Polysilicon, China: Calculated material balance for 25,000 MTA Tetrachlorosilane Hydrochlorination reactor. Designed purification model and developed heat and material balance. Designed Dichlorosilane redistribution reactor and participated in fabrication and start up for desired conversion.
InSpec/Tokuyama, Japan: Developed feasibility study and cost estimate report for 5,000 MTA Polysilicon Plant.Developed Trichlorosilane purification report based on developed simulation model for the specified ...
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