QUALIFICATION SUMMARY
• Over 7 years of experience in engineering industry on diverse fields like vendor development, purchase engineering, inventory and quality control
• IRCA certified ISO 9001:2008 lead auditor in quality management and process improvement
• Delivered quality controls and enhancements to proactively address problems and improve product quality, manufacturing flow, customer satisfaction and bottom-line results
• Well versed in quality management systems, principles and methodologies of quality assurance, and quality management functions; comprehensive knowledge of continuous improvement methods, ISO-9001 standards, and 6 Sigma, lean principles
• Handled quality inspection for automobile/fabrication industries on raw material and finished products; performed production supervision for manufacturing units; strong experience in cargo container and 3rd party inspections; working experience in CNC machine operation (Turret punch press), CNC tooling and programs
• Proficient in steel fabrication techniques, welding processes and sheet metal manufacturing; skilled to teach subordinates in various process of inspections
• Passion & commitment towards work; very flexible and adaptable to changes in a fast-paced environment
TECHNOLOGY COMPETENCE
Design Tools AutoCAD, Solid Works
Quality Tools Vernier caliper, measuring tape, Lean Quality Tools (Pareto Charts, Six Sigma 5S)
CNC Tools Amada Turret punch press vipros
Concepts/Methods ISO Standards, ERP (Enterprise Resource Planning), Six Sigma, Lean Sigma, Quality Control, GD&T(Geometric Dimensioning and Tolerancing), Process Development & Improvement, Quality Auditing
MS Office MS Word, MS PowerPoint, MS Excel, MS Office Outlook
OS Windows XP, Windows 7
CAREER HISTORY
CNCOperator
Spinnaker Industries, New Market, ON Nov 2012 – till date
• Set up and operate turret punch press by utilizing the tooling library to maximize the production performance of the machinery; download and follow set-up procedures and programs for punching metallic or nonmetallic sheets
• Coordinate with engineering team to make temporary or permanent changes to programs to enhance the production performance and/or quality of the part
• To perform first piece inspection by measuring it against the part drawing; provide feedback on findings and opportunities for improvement to operations staff
• Using precision measuring tools to ensure part meets specifications; inspect and measure parts to maintain quality records; load and unload material sheets, skeletons, and parts
• Recommend design modifications to eliminate machine or system malfunctions; analyze and implement the ways to improve the manufacturability sustaining the current Lean Manufacturing environment
• Utilizing data collection system to accurately record production activities, quantity produced and any rejected parts; communicate with co-workers and supervisor to receive instructions and coordinate job activities
• Following all safety procedures and ensuring on a daily basis that the work area is clean and orderly including machine, tooling and workstation
• Performing all job functions to meet acceptable quality and performance standards; maintaining sharpness of tooling/punches using grinding equipment and maintaining tooling library to ensure maximum production performance
Field Inspector – Quality
Bureau Veritas India Pvt. Ltd., India April 2008 – Aug 2012
• Performed inspection of incoming parts and materials in accordance with applicable standards, specifications, and control drawings when applicable
• Checked the status of production by conducting trails at every stage of production like raw material, work in-process, inventory, storage, warehousing, etc. for various clients; separated non-compliant items for return
• Was Responsible for monitoring the manufacturing process, validating the quality of end product and coordinate with manufacturing engineers to improve process, if required
• Performed both visual and dimensional inspections for cargo containers (CMA-CGM); ensured inspection results are entered in ERP system in timely manner
• Carried out quality and quantity pre-shipment inspections on goods for export in accordance with the rules and the inspection procedures; maintaining a repository of inspection sample photos for reporting
• Reported the Regional Centre on extra goods (description, identification and quantity) which are intended to be shipped with the merchandises and not indicated on the pro forma invoice.
• Prepared detailed inspection reports/charts and rejection reports for all the inspections carried out; analyzed the reports to take key learning for performance and continuous process improvement
• Maintained communication between internal teams and clients; prepared commercial quotation for clients
• Adhered to all safety policies, programs, procedures, and practices while performing duties at field
• Kept upgrading knowledge with Bureau Veritas procedures, national and international regulations and publications related to CDG inspections
• Conducted process mapping and time/capability studies to improve throughput, and ensure adherence to customer specifications
Senior Vendor Development Engineer
DCM Hyundai Ltd, India Sep 2002 – Dec 2005
Vendor Identification, Evaluation & Selection
• Handled floating of enquiries, compilation of quotations, quality assurance compliance...
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