Happy

8/14/2014
Manhattan, NY

Position Desired

Manufacturing Engineering
Anywhere in the U.S.
Yes

Resume

Objectives
Technical Developer / Technical Project Leader in different industrial fields
VISION ¡X EXECUTION ¡X LEADERSHIP ¡X RESULTS
„Ï Seeking position in the field of Production or Quality Process Engineering as a Technical Director /Executive Manager/Industrial Engineer.

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Technical Summary
„Ï 14 years experience in designing and building passenger and commercial vehicles. Launched more than 4 new vehicles every year, built more than 84 different models for international markets.

„Ï Designed new factory layouts to achieve optimum outputs.

„Ï Created ¡§development and continuous improvement¡¨ plans to reduce costs and increase quality and productivity.

„Ï Developed staff skills and prepared a second generation of leaders.

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Employment History Summary
Feb 2010 ¡V to present Technical Director / Company proxy MCV- South Africa www.mcv-eg.com
August 2008 to Jan.2010 Senior Quality Control Manager MCV- Egypt www.mcv-eg.com
May 2007 to July 2008 Senior Production Manager MCV- Egypt www.mcv-eg.com
August2005 to April 2007 Production Manager MCV- Egypt www.mcv-eg.com
April 2004 to July 2005 Section Head MCV- Egypt www.mcv-eg.com
June 1999 to March 2004 Senior Engineer MCV- Egypt www.mcv-eg.com


Employment History Details
TECHNICAL DIRECTOR / HOMOLOGATION COMPANY PROXY
Technical Leader/Developer
MCV-Manufacturing Commercial Vehicle South Africa (Branch of MCV the mother Company in Egypt)
Cape Town ¡V South Africa www.mcv-eg.com

Period: February 2009 ¡V to present
Report to: Owner and Managing Director
Reference: Eng. Karim Ghabbour (Cell): +2 (012) 2318-1818

Duties:
„Ï Managing all technical sector departments of Research and Development, Design and Engineering, Production, Quality Logistics, Planning, After Sales and monitoring of customer satisfaction.
„Ï Managing staff of 200.
„Ï Strategic Analysis and Project Management.
„Ï Budgets for areas of responsibility.
„Ï Implementation and monitoring of world class manufacturing system in the area of responsibility.
„Ï Creating and executing project work plans to meet targets of cost saving, high quality and high productivity.
„Ï Identifying resources needed and assigning individual responsibilities.
„Ï Managing day-to-day operational aspects.
„Ï Reviewing deliverables prepared by team before passing to client.
„Ï Effectively applying our methodology and enforcing project standards.
„Ï Preparing engagement reviews and quality assurance procedures.
„Ï Ensuring each product (bus) adheres to traffic and road regulations.
Achievements:
„Ï Doubled factory productivity by 100% since 2011.
„Ï Implemented cost-saving of 50% in the buses¡¦ costs.
„Ï Improved quality by more than 30%.
„Ï Improved staff skills.
„Ï Maintained organisational structure and improved Human Resources.
„Ï Launched new bus models every year.

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SENIOR QUALITY MANAGER
Quality Control Improvements / Developer
MCV-Manufacturing Commercial Vehicle
Cairo ¡V Egypt www.mcv-eg.com

Period: August 2008 to January 2010
Report to: Quality General Manager
Reference: Eng. Malak Lameey (Tell ): +2 (055) 320 1940




Duties:
„Ï Managing all technical aspects of machining, welding, sheeting, CKD, touch-up, PDI, final delivery,
„Ï After sales and monitoring of customer satisfaction.
„Ï Managing all technical quality improvements.
„Ï Managing customer dissatisfaction by taking preventive and corrective measures.
„Ï Managing wastages and reducing scrap.
„Ï Maintaining quality systems in all the areas of responsibility.
„Ï Applying 5s Systems in all the areas of responsibility.
„Ï Weekly audit meeting of the process in all the areas of responsibility.
„Ï Weekly and monthly product audit meetings in all areas of responsibility.
„Ï Applying lean manufacturing methodology in the machining and framing factories.
„Ï Preparing strategic five year plans of needs (H.R, R&D..... etc).
„Ï Maintaining ISO system.
Achievements:
„Ï Reduced wastages to 80% by applying Lean Manufacturing Methodology.
„Ï Increased quality from 75 to 95%.
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SENIOR PRODUCTION MANAGER
Production leader /Developer
MCV-Manufacturing Commercial Vehicle
Cairo ¡V Egypt www.mcv-eg.com

Period: May 2007 to July 2008
Report to: Production General Manger
Reference: Eng. Maged Rasmy (Cell): +2 (012) 223141309

Duties:

„Ï Managing machining, welding , sheeting, painting.
„Ï Managing daily productivity in all areas of responsibility.
„Ï Achieving development plans in all areas of responsibility.
„Ï Preparing new factory extension layouts.
„Ï Managing the budget in all areas of responsibility.
„Ï Monitoring costs.
„Ï Adjusting the product cycle time between different departments.
„Ï Preparing five year plans.
„Ï Re-designing production methods, giving engineering department feedback for any modifications necessary on the following production.
Achievements
„Ï Increased productivity by 30%.
„Ï Increased product quality levels.
„Ï Reduced the planned man hours per bus by 15%.
„Ï Reduced materials cost.

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Profile
Education
American University in Cairo
Management Institute Cairo - Egypt
Diploma of Total Quality Managements (TQM) April 2004
Total Quality Management & Management System & Six Sigma & ISO 9000, 14000
Graduation Grade : Good.
Graduation Project ...

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