Sean

9/21/2014
San Diego, CA

Position Desired

Manufacturing Engineering
Anywhere in the U.S.
Yes

Resume

SUMMARY OF EXPERIENCE
A self-motivated, active and organized individual seeking a position in a Lean Manufacturing environment. Over six years of experience in various manufacturing environments. Participated in high-demand work environment under low budget conditions, maximizing improvement opportunities. Out of the box creative thinker, with a focus on finding practical solutions. Experience in managing up to ten people while creating a tea environment with strong communication skills. Developing background in Six Sigma and other Lean initiatives.

KEY PROFICIENCIES
* Loftware Labeling Software
* CINCOM ERP
* Thermal Transfer Printing
* SolidWorks, AutoCAD, I-Deas
* LR-C Points (Loctite Robot)
* Microsoft Office
* EPDM, Configuration Management
* Adobe Illustrator
* ASTM, SAE, and MIL-STD Specs.
 
PROFESSIONAL EXPERIENCE
Process Engineer, Ground Training Systems | October 2012 – Present
Cubic Defense Applications, Inc. | San Diego, CA.

Working on multiple government programs at any given time. Participate in a challenging environment for developing various assembly tools, fixtures, visual planning, and manufacturing solutions. Required to properly manage priorities while assessing situations quickly and appropriately.
* Subject Matter expert on: Loctite 500 Robot, Zebra Printers, Synrad Laser, and VJ Electronix SMT rework station.
* Developed new gasket process that cut production lead times by 75%.
* Established label process to save $2.5 million over 5 years.
* Review design documents such as mechanical, wiring harnesses, electrical, and assembly drawings
* Coordinate new processes with Design Engineering and Manufacturing for Lean flow
* Aid design engineers in maturing designs for production capabilities and efficiencies
* Prepare manufacturing analysis of capabilities for Company R&D programs
* Develop and review visual work instructions for assembly lines
* Design manufacturing hand and assembly tools
* Participated and lead Concurrent Engineering efforts
* Provide manufacturing knowledge, support, and disposition to San Diego and Mexico facilities
* Support vendor development by visiting vendors to resolve quality issues

Associate Process Engineer, Ground Training Systems | September 2009 – October 2012
Cubic Defense Applications, Inc. | San Diego, CA.

Assisted manufacturing engineering and quality engineering functions through integrating the best quality and manufacturing practices into the developmental and production processes of the company.
* Created Process for form-in-place gaskets using Loctite Dispensing Robot
* Focused on Lean Manufacturing when developing products for assembly line production
* Performed MRL analysis (Manufacturing Readiness Levels)
* Researched new technologies to bring outside operations in-house
* Performed financial analysis to justify new equipment purchases
* Participated in Value stream mapping of all department processes
* Developed and proofed visual work instructions for assembly lines
* Experienced in working with various material with numerous manufacturing processes
* Handled root cause analysis of Non-conforming material and assemblies
* Supported quality improvements by reducing unnecessary inspection
* Led and performed audits of manufacturing inspection and quality groups


Alcoa Business Systems Engineering Intern | September 2008-September 2009
Alcoa Fastening Systems | Carson, CA.

Working with core teams to implement process and engineering improvements throughout the manufacturing process. Used concepts relative to machine design and automation for controlling the various machines in the facility. Applied problem solving techniques to reduce quality risk in individual departments.
* Scheduled, developed, and lead Kaizen Events per ABS requirements
* Ran and monitored capability and time studies
* Autonomous Maintenance Single Point of Accountability (SPA)
* Conducted 5S and ABS audits throughout the factory
* Wrote Kaizen Hoshen to align with department and plant Hoshen
* Problem Solving Team Leader
* Work Design SPA - developed standard machine operating procedures.
* Deve...

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