MSC, PE
SUMMARY
Experienced Mechanical Engineer with expertise in drilling tools, rotating equipment and a machine shop environment. Effective leadership skills in managing projects and collaborating with R&D, product development, sustaining, manufacturing, design, applications, and sales. Excellent interpersonal and communication skills. Operate equally well as independent contributor and teamwork member.
TECHNICAL AND FUNCTIONAL SKILLS
• Design of Experiments
• Quality Inspection & Assurance
• Materials Selection & Heat Treatment
• Verbal & Written Communication
• Tool Selection
• CNC Operation – 3 Axis
• Unigraphics, Autocad, Mastercam & Solidworks
• Tool Selection
• Statistical Analysis • Quantitative Analysis
• Time Management
• Hands on Shop Experience
• Rotordynamics
• Systematic Process & Project Management
• Ultrasonic & Magnetic Particle Inspections
• Instrumentation Application
• Design Verification
• Equipment Troubleshooting
PROFESSIONAL EXPERIENCE
PRATT & WHITNEY, Columbus, GA 2015
Manufacturing Engineer
• Aluminum forging airfoil characteristic inspections compared against processing such as benching, robotic edge blending, heat treating, machining and media finishing.
• Affects of benching considered at different forging stages as a cause of crack formation and lapping.
• Evaluate CMM reports and present data in statistical process chart and graphs.
COMPRESSOR PRODUCTS INTERNATIONAL, Stafford, PA 2014
Product Engineer
• Solidworks modeling of a lubrication panel for reciprocating compressors and the associated drawings and manufacturing details.
• Calculations defining the lubrication panel such as hydrostatic pressure and temperature increase due to pressurization.
• Literature review and company training to understand the operation of a reciprocating compressor.
J. ERIC HENSLEY PAGE TWO
TURBORESEARCH, Exton, PA 2009 – 2013
Project Engineer
• Prepared input data for nonlinear and time transient program for a rotordynamic study to determine critical speeds of a turbine driven boiler feed pump for a coupling selection.
• Conversant with manufacturing process of plain carbon and alloy steel components from forging to finished product. This includes heat treatment, NDT, stress relief, and a variety of machining processes.
• Sustained existing drawing inventory with revisions, bill of material, and purchase requests for fluid drive and bearing refurbishment jobs.
• Supervised disassembly, component refurbishment, new part manufacture and assembly of multiple fluid drives. Each project was worth up to 500k and assisted with installation.
• Developed bearing refurbishment workflow instructions with Autocad and Excel.
• Operated shop machinery for manufacture of Fluid Film Bearings and Fluid Drive Components including 3-Axis Mill with Mastercam, Bridgeport, Blanchard Grinder, Vertical Turret Lathe, and Horizontal Lathe.
• Conversant with tool selection, feeds and speeds, locating via indication, tolerancing and fitting, endmilling, tapping and threading, material selection, material processing from forging, heat treatment, rough machining, stress relief, nitride to final machine.
• Proficient with temperature and property sensitive measurement tools such as depth and height gauge, micrometers, hardness tester, scale, and caliper and when use is appropriate.
• Handled part quality processes from Ultrasonic Testing and Magnetic Particle Inspection for Babbitt layer and new steel manufacture.
HUGHES CHRISTENSEN, The Woodlands, TX 2008 – 2009
Design Engineer
• Designed changes with Unigraphix NX3 to drill bits including fixed cutter or PDC’s (Polycrystalline Diamond Compacts), EZCase, Eccentric Reamers, Data Bit based on field requirements.
• Prepared and presented reports to prove effective application of implemented design changes.
• Provided systematic approach to implement design changes effectively reducing design time and errors.
• Participated in regular design, drilling, performance, and safety group meetings.
• Identified process improvements to reduce PDC manufacturing time and cut costs.
R&M ENERGY SYSTEMS, Willis, TX 2006 – 2008
Application Engineer
• Prepared conceptual design for custom test fixture including vendor and part research.
• Provided detailed drawings and coordinated with machine shop for equipment creation.
• Tested different elasto...
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