TEJAS BANGRE
33, Heath Street, Buffalo, New York, 14214
(908) 458-5371
EDUCATION
Master of Science in Industrial Engineering
(September 2013)
GPA = 3.45
University at Buffalo, The State University of New York
Bachelor of Engineering in Power Engineering
(May 2010)
Graduated in First Division
National Power Training Institute (Under Ministry of Power, Govt. of India)
PROFESSIONAL EXPERIENCE
HDM Hydraulics LLC, Ligon Hydraulic Cylinder Group
Quality Engineer
(May 2013 to present)
-Designing standard operating procedures (SOP’s) and putting control plans in place
-Working on PFMEA, PPAP and APQP procedures for new customer portfolio and new products
-Defect tracking, responding to quality concerns, issuing corrective/preventive actions and resolving warranty concerns
-Supplier quality evaluation and audits
-Carrying out capability studies, measurement system analysis and statistical process control
-Working on Continuous improvement/Lean Six Sigma projects and ISO audits
Cameron Compression Systems, Buffalo, NY
Six Sigma Black Belt Intern
(Sept 2012 to May 2013)
Worked on three Lean Six Sigma Projects
1.Pressure Test Tracking and Cycle Time reduction
Team Lead
(Sept 2012 to Feb 2013)
-Identified Pressure Testing as a bottleneck for the final compressor assembly which was causing delays in final deliveries
-Mapped the process and used statistical and capability analysis on the data drawn from MRP system
-Used SIPOC, FMEA and Root Cause Analysis to analyze the problems and problem areas
-Implemented the action plan consisting of 5S, Poka Yoke, Kanban System & Load Leveling (Heijunka Box)
-Reduced cycle times by approx. 30% resulting in business savings accounting to $1422/unit on average
2.Machine Shop Kaizen
Team Lead
(Feb 2013 to Mar 2013)
-Analyzed the storing and shipping process of the jobs from machine shop
-Mapped the current state of the value stream and designed the future state, identifying the areas for improvement
-Implementing the future state changes while reducing lead times looking through the warehouse as well as delivery errors
3.Excess Unused Inventory Reduction
(Mar 2013 to May 2013)
-Identified the excess unused dacromat coated hardware worth 70,000$ sitting in the inventory
-Structured a project goal to exhaust about 80% of the excess inventory on future projects and save on future orders of dacromet coated hardware
-Worked with a cross functional team consisting of buyers & designers and designed a process to exhaust the excess inventory
Athletics Academic and Student Development Services,UB
Statistics Tutor
(Oct 2012 to May 2013)
-Certified tutor
-Tutored undergraduate students from all majors with one on one tutoring sessions in Statistics
Shree Marketing, Nagpur (INDIA)
Marketing Executive and Event Coordinator
(Oct 2008 - Mar 2009)
-Explored new Business areas for the existing business portfolio along with Customer Relationship Management (CRM)
-Handled e-marketing, telemarketing and e-management for various businesses and events
-Coordinated and overlooked operations during the events
-Managed Accounts, Administrative Paperwork and Databases
CERTIFICATIONS
1.SAS Certified Base Programmer for SAS 9.0
(August 2012)
2.Certified Six Sigma Black Belt ( CSSBB ) from University at Buffalo, TCIE
(Spring 2013)
3.Working towards earning Lean Bronze Certification
(Expected in September 2013)
SOFTWARE KNOWLEDGE
Designing Softwares : AutoCAD and Inventor 3D
Statistical Analysis Softwares: Minitab, SPSS
Logistics Software : Logware
Image processing softwares : Photoshop, Lightroom
Languages : C programming, SQL
Tools : Microsoft Office tools
ACADEMIC PROJECTS AND PAPERS
GRADUATE
1. Lean Enterprise
(Spring 2013)
- Investigated the principle of Hoshin Kanri (Policy Deployment) and presented key findings.
- Created a detailed A3 for a ‘Zinc platting process optimization’ case study.
- Optimization of an industrial problem related to Cell Designs, Capacity Planning and Changeovers to provide the best ROI.
2. Quality Assurance Project - Optimization of production parameters for new product launch (Popcorn)
(Spring 2012)
-Conducted MSA (Measurement System Analysis) to check the gauges used to measure volume, taste and count of un-popped kernels
-Prepared factorial design and analyzed the data using Minitab to screen the most significant factors affecting the quality of Popcorn
-Performed response optimization and examined response surface design augmenting results of fractional design and devised SPC
3. Facilities Design - Combined Model of Centroid (Centre of gravity) and P-median
(Spring 2012)
-Studied the facilities location problem and provided solution using a combination of Centroid Method and P-Median method
-Studied the cost and optimality errors as regards source A, B and C errors and provided the solutions for the same
4. Logistics and Distribution Management -Evolution of MRP systems
(Spring 2012)
-Presented a paper on evolution and scope of ERP systems and the platforms that they are based on
5. Purchasing and Supply Management - Alternatives to ERP systems
(Spring 2012)
-Submitted a paper based on mark...
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