SUMMARY
Over fifteen years of experience including six years as Lead Process Engineer’s position for Process Design within internationally project experience in Middle East, Fareast Asia, Africa and over three years in Canada and presently working as Lead Process Engineer and also registered as a Professional Engineer in Alberta and British Columbia.
Process design experience includes broadly: Process conceptualization, Preparation of Basic Engineering Design Packages, Front End Engineering Package & detail for refiearnery, gas plant, offshore facilities, FPSO, petrochemical plant, SAGD plant and pipeline which includes proposal preparation, simulations (using PRO-II, ASPEN HYSYS, PIPE-PHASE, ASPEN Flare System Analyzer, PIPESYS, ProMax), Process Flow Diagrams (PFDs), Heat and material balances, Piping and Instrumentation Diagrams (P&IDs), process equipment sizing, Shell & Tube Heat Exchanger design by HTRI, sizing of lines, equipment specification, instrument specifications, sizing of control valve and PSV, line list, Utilities & Effluent summary, Cause & effect Diagram, Process specification for package items, participation in HAZOP, Safety Integrity Level (SIL) analysis, contingency analysis of flare networks, vendor technical bid evaluation, Participate in the Management of Change (MOC) and cost estimation.
Process review of Basic engineering design packages of Licensors, Detail engineering follow-up involving interaction with engineering (instrumentation, piping, mechanical, electrical departments etc.), Process review of detail engineering documents (like equipment layout, piping isometrics, material requisition etc.) as part of engineering, Review of Vendor’s drawing and familiar with standard same as API, ASME, ABSA, ERCB, TEMA, DEP of Shell, NFPA, PIP, PETRONAS, NACE etc.
EXPERIENCE
Jan 2012 – Sep 2015 Senior/Lead Process Engineer – WorleyParsons Canada Services Ltd. (WorleyParsons Calgary)
Pre-FEED of ExxonMobil Alaska LNG Project – 1320km of 42” Gas pipeline (Nameplate Capacity 4200MMSCFD) including 8 compressor stations & facilities
Simulation and optimization and generating H&MB
PFDs development and HAZID study
Equipment sizing and preparation of equipment data sheets
Hydraulic calculations and line sizing
Supporting cost estimation team
Compressor Surge Analysis
High Integrated Pressure protection system(HIPPS) study
Design Meter stations and Heater stations
Led a group of 5 process engineers
FEED of LNG Canada (Shell Canada) Project- Joint Venture with Chiyoda, FW & Saipem
Water Intake, Potable Water, Service Water, Concreate Batch Water, Fire Water, Fuel Gas, Waste Water Treatment & Water Treatment facilities
Adequacy study of existing utility facilities and conceptual design of new utility systems
Vendors Technical Bid Evaluation
Led a group of 5 process engineers
FEED Design of MEG Energy SAGD Expansion Project (Nameplate capacity: 135,000bbl/day)
CVs and PSV calculations, Instrument datasheets for Drum Boiler/Auxiliary system
Preparation of P&IDs, C&E Diagram, Simulation Report, Design Basis ,Utility & Chemical Summary, PSV & Car Seal List for Sulphur Removal Plant and Checked vendor packages.
FEED and Detailed Design of Devon Ferrier Project (DEVON Canada) (Nameplate capacity 100 MMSCFD)
Area Lead of Deep-Cut(C2+ Recovery), Mole Sieve Dehydration Unit, NGL Storage Bullets, Sales Gas Compressor, Cryogenic Flare System
Prepared deliverable such as PFDs, P&IDs, equipment and instrument data sheets, equipment sizing, PSV sizing, Cause and Effect, Process Description, line lists, design calculations, hydraulic calculation, checking Simulation and H&MB, participation in HAZOP, Safety Integrity Level (SIL) analysis, 3D modeling and HAZOP close out, Technical Bid Evaluation, Vendor Selection/ Verification and Checked vendor packages.
Flare Contingency analysis of Central Oil Battery Limit HP and LP flare systems, Shallow Cut HP Flare System and Cryogenic Flare system. These including Flare-Net modeling by ASPEN Flare System Analyzer as well as mitigation and optimization studies.
Vendors Technical Bid Evaluation
Led a group of 3 process engineers
FEED Package of Phase 1 of Blackrod Commercial SAGD Project (BlackPearl Resources Inc.) (Nameplate capacity of First Phase is 20,000bbl/day)
Area Lead of Inlet Oil Treating Facilities at Central Process Facility(CPF) – reception heat recovery exchangers network, FWKO, Treaters, Dilbit Tanks, off-spec Tank/pumps, Diluent Tank/pumps Slop Tank and CHD, Export Dilbit pumping facility as well pipeline.
Utilities – Includes Brackish Water System ,Flare System, Air system, Fuel and Produced gas system, VRU
Preparation of PFDs, HMB, P&IDs, Equipment datasheets and sizing, relative calculations, Instrument datasheets, Technical Bid Evaluation, participation in HAZOP and HAZOP close out, Cause and Effect, Process Description, line list
Led a group of 2 process engineers
May 2011 – Dec 2011 Senior/Lead Process Engineer– Jurong Aromatics Corporation PTE. LTD. ,Singapore (PMC by WorleyParsons Pte Ltd, Singapore)
Detailed Design of Jurong Aromatics Complex with cooperation of SKEC(South Korea) and ESSAR(India) with Project Management of WorleyParsons Singapore
Coordinator of JV Process Teams
Lead process engineer in Condensate Fractionation Unit including CDU Unit and LPG Recovery Unit, Sulphur Recovery Unit (SRU), Tankage Area, Jetties, Pipelines and Utility Facility.
Checked vendor packages, TBE, Technical adjudication of material/equipment/subcontract , Responsible for development of process philosophy and design basis, development of PFDs, P&IDs, equipment and instrument data sheets, equipment sizing, C&E, Prepared technical reports, Liaising with engineering/procurement for technical adjudication, participated in HAZOP & 3D modeling.
Reviewed licensor Units documents (Licensed by UOP).
Led a group of 10 process engineers
2008 – April 2011 Senior/Lead Process Engineer / Project Engineer – WorleyParsons Pte Ltd, Singapore
FEED Package for Ibn Sina POM Project(Al Jubail-Saudi Arabia / SABIC & Celanese Co.) with cooperation of WP-Beijing
Project Coordinator/Lead and Lead process engineer in Polymerization and Trioxane units in FEED phase of developing Ibn Sina petrochemical plant.
Prepared deliverable such as PFDs, P&IDs, HMB, Equipment & Instrument data sheets, design calculations, participated in HAZOP & close out , relative calculations, Technical Bid Evaluation
Reviewed quality of process engineering deliverables, Interface with Project Managers to provide updates on project status
Reviewed licensor Unit documents (Licensed by Celanese).
Led a group of 21 engineers
Feasibility Study of Sapugaskanda Oil Refinery (Ceylon Petroleum Corporation) with cooperation of KBC-Singapore
Uti...
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