David

7/27/2015
Alexandria, LA

Position Desired

Manufacturing Engineering
Anywhere in the U.S.
Yes

Resume

Chiawei David Chien

EDUCATION
GEORGIA INSTITUTE OF TECHNOLOGY M.S. Computer Science GPA: 4.0/4.0 January 2015-Present
GEORGIA INSTITUTE OF TECHNOLOGY B.S. Chemical & Biomolecular Engineering June 2009-Dec. 2013
◦ HOPE Scholarship Recipient (100% tuition coverage) ◦ GPA: 3.1/4.0 ◦ Named on Dean’s list for 5 semesters
WORK EXPERIENCE
Procter & Gamble, Fabric Care Production Plant - Alexandria, LA Dec. 2013-Present
Technical Project Engineer
 Responsible for managing engineering projects over 7 packaging lines to deliver business needs. Leader of 2 initiative technicians.
 Led cross-functional team to deliver total business contribution of ~$4.2MM/yr, reduction of ~3000hr/yr effort loss & 610 stops/mo.
 Managed total of ~150 days construction downtime for project execution. Some projects include:
 Eliminated $620M/yr hand stacking labor cost by improving palletizer utilization, delivered within 2 months schedule
 Awarded “Power of You” recognition for Execute with Excellence
 Achieved $650M/yr material cost saving and 33% line rate increase with continuous wrap around case packing implementations
 Decreased $637M/yr operating cost by enabling Filler rapid changeover capabilities and line consolidation
 Generated ~$680M/yr material saving with recycling conveyor design on 5 packaging lines
 Reduced ~$829M/yr in overpacking with new density sensing technology
 Automated weight check, laser code dating, glue delivery with new technology on 5 lines; eliminated changeover/labor/quality defects
 Conserved $120M capital spending on new scoop design project by simple programming change
 Eliminated ~500 monthly machine stops with reject conveyor redesign on 5 production lines
 Delivered 140 motion sensing cameras across packing lines to enable root cause analysis of unplanned downtime
 Led successful Tide Pod/Gain Fling sample insertion EO run with 99.9% insertion rate to launch marketing strategy
 Coached summer intern on development of new on line case printing system, resulting $48M/yr saving and 15% product quality increase
Procter & Gamble, Fabric Care Production Plant - Alexandria, LA May 2013-August 2013
Manufacturing Engineer Intern ◦ P&G 2013 Intern Acceptance Rate: 1%
 Developed in line barcode verification/reject system with Microscan & Markem-Imaje to reduce ~$500M/yr fine across Business Unit
 Implemented new barcode template for increased readability and $65M/yr ink saving in dry detergent department alone
 Programmed MAPLE cause model with PLC to automatically identify root cause of machine stops and daily loss tracking
 Executed advanced programming of packaging line control panel software to reduce 92% navigation time
 Designed new soap drop system to eliminate contamination & enzyme exposure of powder detergent products, met safety compliance
 Standardized 5S tool boards and tools tracking lock system across manufacturing plant
Bayer Healthcare, Biopharmaceutical Manufacturing Facility - Berkeley, CA June 2012-August 2012
Chemical Engineering Intern
 Developed new multi-refill capable bioprocess containers (2500L/1600L) without vent filters to eliminate ~$3MM/yr in media scrap
 Applied Six Sigma methodologies and root cause analysis on fermentation manufacturing process to reduce leak rate & product loss
 Supported Dual Sourcing Project to create competitions among suppliers which lead to lowered pricings and supply chain security
 Awarded “Above & Beyond Intern” at the end of internship
Swarm Books LLC (www.swarmbooks.com), Co-Founder April 2011-Dec. 2013
SKILLS
Certifications: Six Sigma Green Belt (Institute of Industrial Engineers), Essential Capital Management Skills (P&G), Technical Mastery of a Process (P&G - Cincinnati State), Reliability Engineering Level 3 (P&G), Engineer in Training (NCEES - Chemical)
Project Management: Engineering Work Process, RFQ, Vendor Acceptance Test (FMEA), Design Basis, User Requirement Document, DOE, BOM, Engineering Instructions, Validation Process (IQ, OQ, PQ), Critical Path Scheduling, Change Management, Cost Estimating, Best Value Option Analysis, Construction Management, Risk Assessment, Globa...

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